Application

Machine manufacturer are always face challenges towards increasing global competition and evolving new standards in technology. Packaging Industry demands product packaging through horizontal flow wrap machine with High Production output, consistent reliability and good product quality with low man- power requirements and reduced installation and maintenance cost. Scaletech Offers top to bottom, Standard based solutions for the industrial control and automation market segment that can help manufacturers design, develop and deliver products for the connected enterprise. The diverse industrial control and automation market segment provides developers with wide range of requirements including high process output, low power consumption, precision, long-life support and standard based quality. To meet the demand in market, required to use graphic intensive Human Machine Interface and other motion related automation products with adoption of new technologies. Fundamental and flexible solutions are necessary in the industry from installation to service support. horizontal flow wrap machines are used in automated line packaging system for packing of Rusk, Biscuits, Instant Noodle and different solid dry products. Machine operates on the basic fundamental concept of chain conveyor or belt for feeding the product Servo base roller for pulling film horizontal seal for seal the film . Fully Automatic machine required less manpower to operate the machine, only one operator requires for set the paper and change the parameter like packet length, number of row in one packet product width . No mechanical setting for set the print mark position all are set through HMI.

Machine manufacturer are face challenges towards increasing global competition and rapidly evolving technology. Labeling product demands machines with high production output, consistent reliability and good product quality with low manpower requirements and reduced installation and maintenance cost. Scaletech provides automation solutions that can help machine manufacturers to improve labeling machine performance by design, develop and deliver right products \& meet customer’s requirement. Machine manufacturer or end users expect labeling machine to be more productive, High performance, Flexible and Scalable, Easy to use \&am; cost effective. To meet the demand in market, required to use graphic intensive human machine interface, High speed programmable logic controller and advanced motion related automation products with adoption of new technologies. Fundamental and flexible solutions are necessary in the industry from installation to service support. The labeling machine is a high speed system ideal for labeling on body of round plastic or glass bottles. The label is basically flat printed roll of polythene. Label is pulled from roll by means of rubber roller driven by servo systems \& cut by cutter mechanism. The cutter mechanism is rotary drum type arrangement with vertical blade on its periphery which rotates continuously and controlled by variable frequency drive. Encoder is mounted on rotary cutter for feedback. The label is delivered by the servo motor controlled by PLC whose response time and speed is very fast. Cutter is electronically synchronized with color mark sensor, which sense particular mark on label. Label stick on vacuum drum on which hot glue is sprayed on both end of label. The hot glue dispensing unit is also synchronized by using encoder feedback to form a uniform glue pattern. Glue is sprayed only when label is present on drum \& it is sense by label sensor. The bottle is rolled over the label and on completion of label application bottle will discharged on the out feed conveyor

Scaletech offers Complete automation, power distribution and electrification solution, enabling a paper machine to run at desired high speed and productivity while minimizing power consumption. Scaletech technology specialists will help analyze and optimize energy use to deliver savings for mill operations from wood preparation to pulping, paper making, and power house / recovery processes. Scaletech Systems \& Solutions for Paper Plant Control system consists  Electrical panels for Paper making /finishing/processing equipment for winders, coaters, super calendars, cutters  Drive equipment from large motors (thermal mechanical pulp, chipper) to small motors  Power distribution system, High/Low voltage distribution system  High and low voltage motors/energy saving inverter systems  Instrumentation and control systems for pulp mill and paper machine  Factory Automation control system for finishing process/ logistics/warehouse automation  Utility monitoring system to save energy (Load Shedding and load management  Instrumentation and electric control integrated system/Manufacturing control system(SCADA/DCS/HMI)  Sectional Drive Automation  Paper Mill Control and Automation

Automation is a fast-moving field. Only a few decades ago, process control systems were based on electromechanical relays, wired together in a logical pattern. They were replaced by hardwired electronic control systems, which were faster and more reliable, as they contained no moving parts. The next improvement was programmable control systems with the logic expressed in data bits stored in an electronic memory, not in the physical arrangement of the wiring. This not only made it easier to modify the logic whenever necessary, but also reduced the cost of the hardware. In modern control systems, the growing capability and reduced cost of computers and microprocessors has been utilized to distribute control functions to local units. This gives the system as a whole more flexibility and a very high potential. The new processors can be used to control a single machine, or build up a total control and management system to make an entire plant more productive. WHY DO WE NEED AUTOMATION? Several aspects must be considered when designing a dairy. Therefore, the final production solution of a plant is always a compromise between product-related, process-related and economic aspects, in which external demands on the plant must be satisfied. These external requirements relate to factors such as legislation, type and amount of product, product quality, hygiene, production availability, flexibility, labor and economy.

Clean-In-Place (CIP) systems are automated systems used to clean the interior surfaces of food and beverage process pipes, processing vessels, tanks, spiral freezers, mixers, blenders, homogenizers, roasters and associated fittings, without disassembling the process. Thorough, repeatable in-place cleaning is critical to the quality of your product, the safety of consumers—and your bottom line. Scaletech CIP Systems are engineered to your specific plant application, layout and utility requirements for effective and efficient sanitary process equipment cleaning. Our application-specific CIP design and sizing ensures sufficient flow. As a result, appropriate pressure is available to thoroughly remove residue, rinse effectively, shorten cycle times and promote worker safety. Our in-house automation programming experts design each CIP program to optimize cycle times that get you back into production faster, while reducing chemicals, water use and operating costs. Scaletech developed program for CIP Systems—from single- to multi-tank or dual operating—are sanitary and can be engineered to 3-A standards.

Heating, Ventilating and Air Conditioning (HVAC) system in pharmaceutical industries must be integrated with an efficient control and automation scheme to maintain standard atmospheric parameters under any load conditions. A data driven approach to construct the relationship between input and output parameters using data collected from certain manufacturing/packaging areas of pharmaceutical industries. Several methods used for HVAC control are identified from literature survey and review. Traditionally HVAC or BMS is controlled by DDC which is dedicated and closed control system with proprietary hardware and software packages. It is proposed to use PAC (Programmable Automation Controller) along with SCADA (Supervisory Control and Data Acquisition System) and HMI (Human Machine Interface; a dedicated display with embedded features) in which the logic will be developed using IEC standard PLC languages like LD, FBD, SFC and ST. In this project control strategy is proposed for the HVAC system for maintaining pharmaceutical industries indoor environment to control Relative Humidity (R.H.%), temperature, Standard Cubic Feet per Minute (SCFM) / differential pressure with high energy

Machine manufacturer are always face challenges towards increasing global competition and evolving new standards in technology. Packaging Industry demands product packaging through VFFS machine with High Production output, consistent reliability and good product quality with low manpower requirements and reduced installation and maintenance cost. Scaletech Offers top to bottom, Standard based solutions for the industrial control and automation market segment that can help manufacturers design, develop and deliver products for the connected enterprise. The diverse industrial control and automation market segment provides developers with wide range of requirements including high process output, low power consumption, precision, long-life support and standard based quality. To meet the demand in market, required to use graphic intensive Human Machine Interface and other motion related automation products with adoption of new technologies. Fundamental and flexible solutions are necessary in the industry from installation to service support. Vertical Form Filling and Sealing (VFFS)machines are used in automated line packaging system for packing of liquid and different solid dry products. Machine operates on the basic fundamental concept of gravity that material flows from top and vertical bag seal when film is moving and horizontal seal or cut- ting when film stops. Machines with continuous motion operates with vertical and Horizontal seal when film is running without stopping the machine. Vertical form filling and sealing machines (VFFS)are mainly used to pack the consumer goods for retail market for variety of different products. Various products like snacks, wafers, salt, sugar, tea, spices, can- dies, dry powder other liquid products like milk, cold drinks. Fully Automatic machine required less manpower to operate the machine, only loading of the hopper with material required, changing the Film on unwinding shaft and to collect the packed products. Different types of hoppers are also available with Augur Filler, Volumetric Cup Filler and Multi Head weigher. Speed and the weighing depends on this weighing system for more productive machines.